Automatic Chocolate Paste Jars Washing Filling Capping Labeling Line

The chocolate paste filling bottling machine automated whole line which includes the machines as follow:

Round bottle bottles feeding turntable
Storage tank double jacket with temperature-perserving function
Transfer pump for sucking the materials into filling machine
4 heads linear filling machine
Jars sealing machine
Screw capping machine
Round bottles labeling machine
Table top induction sealing machine
Thermal coder (brand of Dikai)
Automatic jars washing drying machine

The whole line for bottling chocolate paste from jars washing to labeling is mainly applicable for the high viscosity materials like butter cream etc in food packaging industry.

Samples

Glass Bottle Washing Machine

The glass bottle washing machine adopts continuously spraying and washing, it has high efficiency and good washing result.
The glass bottle washing machie is used to clean the glass bottles for mineral water, pure water, juice and carbonated drink, alcohol, wine and so on. It is a kind of equipment for the production line of beverage industry.

Technical Data Of Glass Jars Bottles Washing Machine:

Model	VK-BW12	VK-BW16	VK-BW18
Production capacity	2000-3000B/H	3000-5000B/H	5000-7000B/H
Diameter of Bottle	Φ60-Φ100mm	Φ60-Φ100mm	Φ60-Φ100mm
Height of Bottle	160-320mm	160-320mm	160-320mm
Power	0.75kw	1.45kw	1.45kw
Overall diameter	1200×1000×1800mm	1400×1250×1800mm	1600×1450×1800mm
Weight	900kg	1100kg	1300kg

With protective chamber for the bottle washing machine

Washing machine & drying tunnel

Bottling Drying Tunnel

The Principle Of Microwave Drying

Microwave is a sort of electromagnetic wave which frequency is 300MHz to 300GHz. The water molecule in medium materials is polar molecule, under the effect of the rapid change of electromagnetic field, its polarity orientation will alter with the changes of the external electric field with the high-speed, causing the movement and friction of molecule. so that the microwave field energy can be converted to heat energy in medium to rise the temperature of materials. accomplishing heating, puffing and a series of physical and chemical processes, and so, microwave heating is achieved.

Main Technical Parameters:

Power supply: 380V±10% 50HZ±1% three-phase five-wire
Microwave Output Frequency: 2450±50MHz
Microwave input apparent power: ≤28KVA
Microwave output power: ≥20KW
Microwave power adjustment range: 0-30KW(adjustable)
Ambient temperature: -5-40C
Relative humidity: 80%,
Surrounding environment:no corrosive gas, conductive dust and explosive gas
Overall dimension(L*W*H): 9400*840*2050 mm
Transmission speed: 0-10m/min(adjustable)
Height of the inlet and outlet: 60 mm
Microwave leak accord with a country GB10436-89 standards(<5 mw/cm^2)
Equipment safety accord with GB-5226Electrical safety standard accord with a country GB16798-1997 Food machinery health security index

Linear Filling Machine With 4 Filling Heads

The machine is an improved equipment from traditional filling & capping machine, double workstation operation. Filling by high precision peristaltic pump, PLC control whole machine and equipped with visual operation human-machine interface. It is main for high speed filling and capping of kinds of round and irregular bottles.

Performance Parameters:

Touch screen operation, humanized design, easy operation.
Microcomputer programmable PLC control, transformation specification change parameter convenient and quick.
Accurate liquid level sensor, automatic feed supplement, atmospheric fixed flow parameters, to help you complete the accurate filling operation.
Photoelectric sensor and pneumatic door linkage control, lack of bottle, but bottle are automatic protection.
Pneumatic operation control valves, safety, high efficiency. Each runner are independent regulation and Cleaning.
In the touch screen free filling quantity setting.
The drip-proof prevent drawing filling nozzle structure design.
The material for SUS304. And material contact part for SUS316 material.
Machine with mixing and heating function

Main Technical Parameters

Model: VK-PF-4 ( with 4 filling heads)
Filling volume: 500-3000ml Productivity 40-60 bots/min
Filling precision: ≤±1%
Capping rate: ≥99%
Air supply: 1.2-1.8m3/h 0.4-0.6Mpa
Power supply: 380v/50Hz
Power: 5 kw
Weight: 1600kg
Dimension: 2700*1400*1700mm

Jars Sealing Machine Automatic

The series of wide-mouth bottle sealing machine is a new generation of self-sealing machine developed by my division in accordance with market demand. With the design of combining light, electricity and gas together, it has mang advantages, compact structure, beautiful appearance, prety and firm seal, high effeciency, easy operation and maintenance. It is widely used in sealing a variety of plastic bottles with film and aluminum foil, such as food, pharmaceutical, chemical, cosmetics and other industries, especially suitable for sealing large-diameter polyester bottle. The machine has these functions, moisture-proof, leak-proof, extending product shelf-life, as well as the role of anti-theft and anti-counterfeiting. Aluminum foils film raw materials in the roll.

Features Of The Sealing Machine:

Be made into stainless steel and aluminum alloy; beautiful appearance; combines light, electricity with gas together; PLC control; high degree of automation; high efficiency; simple operation; be convenient to replace bottles of different height and mouth diameter; be applicable to seal bottle which is soft.

Main Technical Parameter

Voltage: AC220V/50HZ
Air pressure: 0.8Mpa 0.1m3/min
Power: 1500W
Dimension: 1650×550×1350mm
Weight: 135kg
Sealing scope: Φ70-Φ150mm
Sealing speed: 400-900bot/h
Sealing temperature: 50-300temperature
Temperature form and deviation: Automatic constant temperature, a deviation of ± 3 temperature

Final sealing samples for jars bottles with aluminum foil film

High Speed Screw Capping Machine With Automatic Caps Feeding

Basic Parameters Of Screw Capping Machine

Model: VK-SC
Production capacity: 160-200 Caps /min
Cap size: 10-50/35-140mm
Bottle diameter: 35-140mm
Bottle height: 38~300mm
Size(L×W×H): 3000×1200×2000mm
Weight: 400kg

Features Of Spindle Capping Machine:

Automatic high speed cap machine is the latest improvement of a new type of capping machine. Aircraft elegant appearance, smart, capping speed, high pass rate, applied to food, pharmaceutical, cosmetic, pesticides, cosmetics and other industries of different-shaped screw-cap bottle. Four speed motors are used for cover, bottle clip, transmit, capping, machine high degree of automation, stability, easy to adjust, or replace the bottle cap when not spare parts, just make adjustments to complete.

This screw capping machinery suitable for automatic capping in cosmetic, medicine and drink, etc
Good looking, easy to operate
Competitive price offer

Remarks:

No bottle no cap facility
Different sizes of cap, no need additional tools, easy to adjust
Automatic cap-unscrambler, cap-feeding, bottle-fasten, cap-screwing
Tested and adjusted before delivery
English operation manual and relative spare parts offer

Double Side Universal Labeling Machine Automatic

The double side automatic labeling machine is suitable for round bottles or flat bottles with double mark or single mark. The shape belt can be inclined, and the labeling head can be adjusted at eight orientations, so the machine can be adjusted successfully in several minutes for any bottle.

The pressure between the active axle and press roller can be adjusted , so the running direction of the lanel can be adjusted freely, The label is only pressed flexibly without causing any distortion.
The labeling head adopts the structure of the double press rollersl, it guarantees that the label is pulled tightly but not broken because of the underneath paper die-cutting, the separated clutch makes the strain more balanced.
The touch screen based human interface in Russian and English with one online helping system makes it easy for operate the machine. The press belt is feared into the main transporting line , so it makes the two transporting lines work in synchronous absolutely.
The machine is supplied with the famous sever motor, so it realizes real closed loop controlling and it avoids the phenomenon of “the blind man walk” when supplied with the stepper motor.
The multi channel encoder detects labeling position precisely at high speed.
The label is pressed by a flap after appying on bottle and pressed by the active and passive sponge rollers. so when the label is stuck it has not any bladder,
It is especially applicable to the crystal bottles labled with transparent labels. The optional air driving and roller labeling set can label round bottles precisely.

Basic Parameters

Model: VK-DSL
Voltage Specification: AC220V/380V, 50/60HZ Single-phase
Power: 2.2KW/220V(US power standard adjustable)
Labeling Speed: 40-50pcs/min.
Labeling Precision: ±1 mm (errors of labeled objects and labels exclusive)
Air Source for labeling: 5kg/cm2
Applicable Vessel Range: 15-150mm in length, 10-100mm in diameter, 40-350mm in height
Applicable Label: 15-180mm in height, 10-200mm in length.
Max Label: 420mm in diameter, 76mm in inner diameter of paper roll.
Label Gap: 3-4mm
Gap between upper and lower sides of label and upper and lower sides of backing paper: 2mm