Monoblock Small Drop Bottle Tube Filling Plugging Capping Machine

• Model: VK-MFC
• Power: ~220V/single phase
• Current: 7A
• Frequency: 50HZ
• Air pressure: 0.7MPa
• Power: 1100W
• Size:1900*1550*1850mm
• Weight: 485 kg
• Gross weight:555kg
• Filling volume: 1ml to 150ml
• Machine can be customized & powdered in USA standard

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Notice Before Starting The Machine

1. The machine is powered by single phase / 220V alternative current; Confirm the right connection before turning on the machine.
2. Check if the air pressure be connected in a proper way.
3. If there are any foreign objects on the machine and in the mould, Remove the foreign objects;
4. Confirm the hoses connected with peristaltic pumps be placed into the materials tank;
5. Check if the filling nozzles be aligned with the bottles mouth, capping heads with the bottles;

Basic Data

Machine Close Pictures And Drawing

Station Explanation:

1. Bottles feeding: Vibrate bowl feeding the bottles, pneumatic elements guiding the bottles into turnplate, then the pneumatic elements retreat;
2. Bottles pressing: Due to the free fall from the bottles fed by the pneumatic elements, the sation makes the bottle reach the bottom of holder;
3. Filling station: Fill the liquid into the bottles; the station works together with the peristaltic pumps;
4. Robot feeding: the robot feeds the pump into the bottles.
5. Pressing Station: Tighten the bottles with the pump;
6. Output: moving the final products out of the turnplate

Detector Switch

(1). Vials feeding station

1. Bottles-in cylinder: Guide the bottles in chute into the turnplate
2. Original point: Bottles-in cylinder original place
3. Bottles-in Position: the sign of bottles in proper position
4. Feed-in sensor: The 2pcs of fibers detect the position in the chute; Either of the fiber cannot detect the bottles then the bottles-in cylinder will not work;.

Notice: The machine is operated under fully automatic mode; take notice of the detecting switches

Filing Station

1. Bottles-sensing switch: Detect the materials under the station and activation of station;.
2. Positioning cylinder: The detecting switch detects there is the material below the station the cylinder will position the material;
3. Bottles position origin: The switch is the mark for action-complete of stations and turnplate action;
4. Bottles position reaching: The position cylinder completes the reaching of bottles
5. Nozzles pressing cylinder: Reach the filling nozzles into bottles;
6. Nozzles pressing original point: the nozzle retreat on the origin point;
7. Nozzles reaching: detect if the filling nozzle reach into the bottles or not

Pump Pressing Station

1. Bottles station detecting switch: Detect the materials under the station and activation of station;
2. Positioning cylinder: The detecting switch detects there is the material below the station the cylinder will position the material;
3. Bottles position origin: The switch is the mark for action-complete of stations and turnplate action;
4. Clamping cylinder: Clamping the pump;
5. Clamping origin: Clamping in a loose situation;
6. Clamping reaching: The bottles reaching into the station;
7. Pump reaching detector: Vibrator bowl guide the inner plug into the chute then detect if the inner plug be placed rightly in order to activate the next action;
8. Pump cylinder: take and place the pump;
9. Pump horizontal moving cylinder: place the clamped pump on the top of bottle in the turnplate.

Output Station

The same working principle as the above-mentioned pump-pressing station;

Maintenance

1. It is necessary to check and maintain the machine to elongate the machine and optimize the function of machine;

The working machine should be maintained every three month; The bearing and gear transmission part must be lubricated with the grease; The lubrication must be done periodically; The slide way oil (N68) should be added into the part like reciprocating mechanism motion or lifting two times every day; The automobile oil(N68) should be added into the rotary or swinging parts; Every half month add the grease into the cam slot; Every month one time for oil nozzle by adding the grease;

2. Never use metal tools to hit or scrape the surface where the bonding is conglomerated on the parts like components or mold.

3. If the machine stops running for a long time add the grease for lubrication in the parts like transmission or bearing part; Also treat the machine with water-proof protection.

4. Never put any objects on the machine lest it damage the machine.

5. Clean the dust inside the components periodically also check all the screws and fix any screw loosened.

6. Check the screws in the terminals for wiring at a certain time and be sure the screw is fixed;

7. Check if there be any loose station in the stretched wiring path from the electric boxes; If the part is too loose re-fix the screw in order to avoid the abrasion or damage in the insulation layer which may cause the electric leakage;

8. Check the easily-worn pats and change the damaged one on time;

Packaging & Transportation

Never lay the machine horizontally or upright down ; Dissemble the foot of machine and fix the whole machine with the bottom of crate .The machine should keep still in the crate without any loose from the crate or shake station during shipping;

The packing of machine should be neutral; When moving the machine please use the forklift truck or crane and move the machine from the bottom in stable movement; Notice the illustration in the picture as below; when hoisting and swinging the machine the crane should not be allowed to contact the machine. Fix the machine with 4pcs M16X200 of bolts then link the cranes and the bolts for hoisting and swinging of machines. Meanwhile to cushion the protection objects under the machine. Use the strut for stable hoisting if necessary (illustrated as below in fig)

Before unpacking the crate check if there be any damage on the crate; If any damage occurs on the crate do not open the crate and contact the shipping company immediately; Open the crate under the scrutiny from the shipping workers and record the process;

As far as the safety is concerned the distance from the ground for the forklift truck should be kept below 1m; If using the crane moving the machine the distance should be kept from 2 meters to 2.5 meters

Common Faults & Trouble-shooting