Peristaltic Pump Liquid Dosing Filling Capping Machine For Essential Oil

• Model: VK-MFC
• Filling volume: 1ml to 150ml
• Filling nozzle: 2set
• Weight: around 550 kg
• Power supply: 220V 50Hz
• Power consumption: 1.75kw
• Air pressure: 4-7kgf/cm2
• Capacity: Around 20~30pcs/min
• Overall dimensions: 3500mm*3000mm*1700mm

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The good filling machine is the one that Maximizing output and simplify changeovers. VKPAK has been developing the machinery in dosing small bottles like filling eye drop, essential oil, E-liquid and other daily use fluid materials.

How To Design A Filling Line With The Related Machines Is Up To The Points 5 Given As Below:

1. Product Is King

When picking a specific filling machine, a good place to start is to know the exact characteristics of the liquid product. Is it a free-flowing liquid? This might work better with a timed-flow fill machine where the same volume of product is delivered each cycle. What if the product is more viscous? For that, a positive displacement liquid filler might be the way to go.

2. Product And Container Versatility

Because of the wide variety of products being packaged at plants, more processors are looking for fillers that can handle multiple concepts. Equipment providers understand this, but might not be able to deliver a panacea yet.

Customers are demanding that new filling equipment is more versatile and can handle a full range of varying productsAdditionally, the fill nozzles are designed for specific applications and can be easily exchanged.

3. Accuracy And Efficiency

Having properly filled containers is one of the key elements to ensure product quality and control giveaway. Under-filled bottles, at best, can result in consumer complaints and, at worst, can land a company in court. However, overfilling can be costly and wasteful. This means a filler must be accurate and consistently maintain that accuracy over the years.

4. Minimizing Changeover Time Through Hygienic Design

With many processors increasing the variety of products to fill, minimizing cleaning and changeover time continues to be a major focus. Fillers with automatic clean-in-place (CIP) capabilities have long been identified as a way to speed up the cleaning process.

5. Operator Interaction

Even though filling machines are trending toward more automation, equipment must be easy for operators to use. More attention is being paid to designing intuitive human machine interface (HMI) with panels that are easier to use and read.

Taking into consideration the 5 points to design one machine our VK-MFC is specially suitable to fill the essential oil.

Drawing

Peristaltic Pump Filling Way To Avoid The Materials Cross Contamination:

Essential oils and extracts are high value, low viscosity products typically sold in small size glass vials. The peristaltic pump filler machine is Ideal for these products because of accuracy of small fill sizes, ease of cleanup, and because there can be no cross contamination of different products run on the same filling machine.

Cross contamination is avoided because the only thing that touches the liquid is the peristaltic tubing itself which is composed of silicone or other inert specialty polymer materials. This tubing is inexpensive and can be easily cleaned, dedicated to a particular liquid, or simply thrown away after use. The size of tubing chosen in this machine depends on the fill size and accuracy required. The smaller diameter of tubing used, the higher the accuracy but the slower the fill rate. This explains why this machine is best utilized on small fills where high accuracy is needed. Large fill sizes greater than 1 liter are typically not filled on this type of machine because the fill cycle time can be lengthy. But for a typical fill size of 5 to 10 ml, again this is the ideal machine. The peristaltic filling machine dominates this industry because there is little to no waste of an expensive product.

Must Read Before First Use

1: Before the machine is plugged in, make sure the power switch is in the 【close】 state, and then follow the instructions.

2: The machine should be wiped with dry cloth if it does not run for a long time; corrosive cleaning agent should not be used.

3: It is strictly prohibited to splash liquid into the electricity box of the machine, so as to avoid corrosion of internal electrical components and resulting in short circuit.

4: According to the equipment packing list, check that the equipment, material model, specification and quantity should meet the requirements of design and product standards, and have certificate of product qualification.

5: Check that the appearance of the equipment should have no deformation, damage or corrosion, the rotation of the rotating shafts should be flexible and without clighting stagnation.

6: This machine is single phase AC 110V, the power plug is flat 2 plug, which should be inserted into power socket with ground wire.

Technical Parameters

• Model: VK-MFC
• Filling volume: 1ml to 150ml
• Filling nozzle: 2set
• Weight: around 550 kg
• Power supply: 220V 50Hz
• Power consumption: 1.75kw
• Air pressure: 4-7kgf/cm2
• Capacity: Around 20~30pcs/min
• Overall dimensions: 3500mm*3000mm*1700mm

Configurations

Precautions Before Running The Filling Machine:

1. The machine adopts single-phase 1100V AC. Check whether the wiring is correct before starting up.
2. Check whether the air source is normal.
3. Check whether there are any foreign matters on the machine and mould. If yes, please clear it timely.
4. Check whether the water intake of peristaltic pump is completely put into water.
5. Before it is started automatically, please check whether the needle is alignment with the bottleneck and whether it is available to press the plug.

Samples