Pharmaceutical Cosmetic Tubes Filling Ultrasound Sealing Machine

• Model: VK-TFS-006U
• Voltage: 220v/50Hz/60Hz
• Productivity: 20-30pcs/min
• Dimension: 1090x1250x1680mm(L*W*H)
• Weight: 270kg
• Filling Volume: 10-300ml
• Tube Diameter: 10–60mm
• Power: 2.0KW -3.3KW
• Accuracy: ±1%
• Material: Stainless steel 304
• Control: PLC control system
• Display: Touch screen display
• Tube Height: 2-200(mm)

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Semi automatic filling and sealing machine is especially designed for the products which has a small quantity and a special tube diameter. The machine has the virtue of the high speed filling and sealing machine, with a highly automatic operation and runs smoothly. It can be automatic tube filling, sealing, cutting and print date. The unique one-headed design is easier to clean. More convenient to the size changing and more simply to control. It is suitable be for medicine cream, toothpaste, cosmetics, glue, adhesive, ketchup and art palette industry especially.

Tubes Samples

Working Principle

The machine is controlled by PLC and touch screen, the use of 12 equal station, the plastic hose in turn on the tube, the marks, filling, sealing, cutting and out of the tube. Insert the plastic hose into the socket, turn the function switch on, press the run button, the machine start periodic work under PLC control: rotary began to counterclockwise a workstation, stop rotating wheel after putting in place, then on the tube, the marks, filling, sealing, cutting and the tube body work (note: the filling and sealing mechanism respectively equipped with infrared detection switch, must be detected under the condition of plastic hose will work).

When each end of the work, each agency reset.On the one end of the work cycle, the next one work cycle, the cycle. After a work cycle, plastic hose with rotary move to the next station, accordingly.

How Ultrasonic Sealing Works

The ultrasonic tube sealer is designed to be mounted onto virtually all styles of filling machines. As the tube is advanced to the ultrasonic tube sealing station, a switch closes to initiate the weld cycle. Air is directed into cylinders to advance the weld anvil and ultrasonic horn towards the center line of the tube.

The tube is closed to a preset gap and held for the applica-tion of sonic energy.

An ultrasonic power supply takes the 50/60 Hz electrical energy and converts it to 30,000 cycles per second thorough a power oscillator.

This high frequency electrical energy is applied to the convertor which transforms the electrical current to high frequency mechanical vibrations.

The sonic energy causes the horn to vibrate against the tube end at 30,000 cycles per second.

The intense vibration disperses any contamination from the seal area and generates heat to bond the material.

The energy is then stopped and the tube is held closed for a brief time (typically .05 to .150 seconds).

Then the tube goes to the next station on the filling line. Typically cycle times range from 45 to 80 units per minute, depending on tube diameter and material.

Features

Plastic hose through the tube, the marks, filling, sealing, cutting and out of the tube, the machine packing job completion.

• Tubes filling sealing machine ultrasonic technology with touch screen controlling system
• Covers and claddings made in 304 stainless, confirm GMP standard
• Contact parts in SS 304
• Positive filling nozzle. Pneumatic cut off system. (To avoid tailing problem)
• No-tube No-fill /No tube No sealing Hot-air heating of tubes internally and cooling externally to avoid dent at the sealing are PLC control touch screen
• Ferguson indexer
• Panel box which is easy to access
• Both side batch coding 12 characters at most.
• Fill volume from 5ml up to 200 ml. with interchangeable pumps.3ml to 30ml, 30ml to 100ml, & 100ml to 250ml
• Tube diameter: min 10mm – max.50mm.
• Output up 1600to 2,200 tubes per hour.
• Tube counter
• Easy adjustable sealing head

Main Technical Parameters

Detailed Pictures

Tubes holder from filling ultrasound sealer equipment

Tube hose mould for spare cutter

Letters for date coding

Pneumatic part close shot on filling ultrasound high tech sealing machinery:

Filling ultrasonic tubes sealing machines samples for plastic tube:

Fumigation-free crate packaging for tubes filling ultrasonic sealing machine

Guarantee: For all the machine, it claims 1 years for guarantee. (Excluded from the warranty are problems due to accidents, misuse, misapplication, storage damage, negligence, or modification to the equipment or its components. Also the easy broken spare part is not included in the guarantee)

Installation: After the machine arrive your factory, if you need, our technician will go to your place to install and test the machine and also training your worker to operating the machine (the time of train depend on you worker). The expenses (air ticket, food, hotel, the travelling fee on your country) should be on your account and you need paid for the technician usd150 per day. Also you can go to our factory to do training.

After Service: If you get the problem on the machine, our technician will go to your place to fixed the machine as soon as possible. The cost should be in your account (as above).