Rotary Liquid Small Bottle Essential Oil Filling Bottling Capping Line

Model: VK-MFC
Filling volume: 1ml to 150ml
Filling nozzle: 4 sets
Capping heads: 4 pcs
Weight: around 750 k
Power supply: 220V 50Hz
Power consumption: 1.95kw
Air pressure: 4-7kgf/cm2
Capacity: Around 50~60pcs/min
Overall dimensions: 3700mm*3200mm*1750mm

The smart automatic small bottle essential oil, coconut oil liquid servo driving piston /peristaltic pump filling machine is able to fill 30-40 fills per minute liquid products, depending on fill volume. Easy adjustable for 10-100 ml vials. The four nozzles filling station adopt peristaltic pump, specially suitable for different viscous liquid materials, such as oil, perfume, syrup, etc. Driven by servo motor system, filling with high accuracy of ±1%. Insertion station includes closed cabinet with vibrating bowl feed for 10-50 mm diameter caps. No bottle, no filling, inserting or capping.

Actual Filling Capping Labeling Line With In-Feed & Out-Feed Rotary Table

Drawing

Essential oils and extracts are high value, low viscosity products typically sold in small size glass vials. The peristaltic machine is Ideal for these products because of accuracy of small fill sizes, ease of cleanup, and because there can be no cross contamination of different products run on the same filling machine.

Cross contamination is avoided because the only thing that touches the liquid is the peristaltic tubing itself which is composed of silicone or other inert specialty polymer materials. This tubing is inexpensive and can be easily cleaned, dedicated to a particular liquid, or simply thrown away after use. The size of tubing chosen in this machine depends on the fill size and accuracy required. The smaller diameter of tubing used, the higher the accuracy but the slower the fill rate. This explains why this machine is best utilized on small fills where high accuracy is needed. Large fill sizes greater than 1 liter are typically not filled on this type of machine because the fill cycle time can be lengthy. But for a typical fill size of 5 to 10 ml, again this is the ideal machine. The peristaltic filling machine dominates this industry because there is little to no waste of an expensive product.

Must Read Before First Use

Before the machine is plugged in, make sure the power switch is in the "close" state, and then follow the instructions.
The machine should be wiped with dry cloth if it does not run for a long time; corrosive cleaning agent should not be used.
It is strictly prohibited to splash liquid into the electricity box of the machine, so as to avoid corrosion of internal electrical components and resulting in short circuit.
According to the equipment packing list, check that the equipment, material model, specification and quantity should meet the requirements of design and product standards, and have certificate of product qualification.
Check that the appearance of the equipment should have no deformation, damage or corrosion, the rotation of the rotating shafts should be flexible and without clighting stagnation.
This machine is single phase AC 110V, the power plug is flat 2 plug, which should be inserted into power socket with ground wire.

Overview

The 3 in1 filling machine is mainly applied for automatic labeling on the product flat or curved surface in various shapes in the fields of medicine, daily chemical, toy and food adopted high-precision labeling position is suitable for the product labeling in various sizes. It saves labor and improves labeling precision and consistency. Imported electric eyes and programming controller are adopted to control cylinder labeling; all exposed parts are made from stainless steel, engineering plastics and high-strength alloy aluminum whose surface is treated by anodic oxidation, with corrosion resistance, complying with GMP standard.

Technical Parameters

Model: VK-MFC
Filling volume: 1ml to 150ml
Filling nozzle: 4 sets
Capping heads: 4 pcs
Weight: around 750 k
Power supply: 220V 50Hz
Power consumption: 1.95kw
Air pressure: 4-7kgf/cm2
Capacity: Around 50~60pcs/min
Overall dimensions: 3700mm*3200mm*1750mm

Line	Components	Brand or Specification	Qty.
1	PLC	Mitsubishi/Panasonic	1
2	Touch Screen	WeinView	1
3	Splitter	70DF	1
4	Three phase motor with brake	200W	1
5	Conveyor Speed Motor	90W	2
6	Cylinder	Airtac/SMC	11
7	Capping 86 Servor motor	SEAWERY	1
8	Turntable motors	120W	2
9	Four head peristaltic pump		1
10	Insert vibratory bowl		2
11	VFD	ENCOM
12	Sensors	KEYENCE	N
13	Machine cabinet with SS304, Structural components adopt oxidized aluminum,chrome plated rods and SS304

Precautions Before Starting Up

The machine adopts single-phase 1100V AC. Check whether the wiring is correct before starting up.
Check whether the air source is normal.
Check whether there are any foreign matters on the machine and mould. If yes, please clear it timely.
Check whether the water intake of peristaltic pump is completely put into water.
Before it is started automatically, please check whether the needle is alignment with the bottleneck and whether it is available to press the plug.