Pharmaceutical Pre-Filled Syringes Assembly Filling Capping Machine

• Applicable Materials: Liquid and ointment
• Applicable Syringe Specifications: 0.5-50ml(Different specifications of syringes need to replace the mold)
• Filling Range: 0.3-50ml(The filling pump needs to be replaced when the filling volume differs greatly)
• Number of Filling Heads: 1
• Number of Capping Heads: 1
• Filling Accuracy: ≤±1%
• Production Capacity: 1800-2400 p/h
• Total Power: 6KW
• Voltage: 380V/220V 50-60Hz
• Compressed Air: 0.55-0.75Mpa 20L/S
• Dimensions: L3400×W950×H1800mm(Without laminar flow hood)
• Total Weight: 1100KG

Saline pre-filled catheter flush syringes assembly filling capping production line:

This product is specially designed by our company for the production line of prefilled catheter irrigator. It is an automatic packaging equipment for aseptic and efficient filling of syringes. The equipment runs smoothly, is simple to operate, and is equipped with intelligent detection devices. It has high automation, high work efficiency, and easy maintenance. It is an ideal equipment for assembling, filling and capping prefilled catheter irrigators.

Features:

This product is widely applicable to various types of prefilled plastic syringes, and special types of syringes can also be customized.

The surface is made of SUS304 stainless steel, and the contact parts are made of SUS316L stainless steel and medical silicon rubber, which fully meets the requirements of GMP specifications.

Siliconization adopts Japan's high-precision ultra-micro atomization spray valve to achieve high-precision and stable spraying with a diameter of 3-20 mm without external splashing and dripping.

The ceramic plunger pump realizes quantitative filling, is resistant to acid and alkali corrosion, wear-resisting and high temperature, and has high filling accuracy.

The conveying and sorting of the caps is realized by the vibratory feeder, which is made of SUS316L stainless steel clean plate with bright surface treatment and no clean dead corners.

It adopts internationally renowned electrical components and implements interference-free modular control. Synchronous actions are all controlled by servo motors, which are accurate and reliable and easy to operate.

The operation of the motor is controlled by the PLC programming controller. The human-computer interaction interface monitors and displays the working status of each station in real time, and automatically alarms and displays the fault location in real time, and the fault prompts.

A variety of filling doses and filling methods are available.

Fully automatic operation, automatic sorting, automatic feeding, automatic assembly, automatic filling, automatic cap arranging, automatic capping, automatic waste kicking.

The method of filling the syringe head can eliminate the air inside the syringe to the greatest extent and improve the qualification rate.

Modular design, easy to locate, easy to expand, can be used as a stand-alone machine, can also be connected with rotary rod machine, labeling machine, visual inspection and other equipment to form a production line.

Optional automatic replenishment system, using liquid level sensing, automatic replenishment when lack of material.

Optional hundred-level laminar flow hood to achieve high-demand clean production.

Main Technical Parameters:

Applicable Materials: Liquid and ointment

Applicable Syringe Specifications: 0.5-50ml(Different specifications of syringes need to replace the mold)

Filling Range: 0.3-50ml(The filling pump needs to be replaced when the filling volume differs greatly)

Number of Filling Heads: 1

Number of Capping Heads: 1

Filling Accuracy: ≤±1%

Production Capacity: 1800-2400 p/h

Total Power: 6KW

Voltage: 380V/220V 50-60Hz

Compressed Air: 0.55-0.75Mpa 20L/S

Dimensions: L3400×W950×H1800mm(Without laminar flow hood)

Total Weight: 1100KG

Machine Details:

Applicable Packaging Materials

Main Configuration List

• HMI: DELTA or Siemens
• PLC: DELTA or Siemens
• Servo Motor: DELTA or Panasonic
• Small Relay: Schneider or ABB
• Contactor: Schneider or ABB
• Button: Schneider or ABB
• Air Switch: Schneider or ABB
• Proximity Switch: OMRON or Schneider
• Switching Power Supply: DELTA or Schneider
• Photoelectric Sensor: Panasonic or OMRON
• Speed Motor: BALE or JSCC
• Electromagnetic Valve: AirTAC or SMC
• Cylinde: AirTAC or SMC
• Filling Pump: JINGZHUO or SUPER

We guarantee the quality of the main parts within 12 months. If the main parts go wrong without artificial factors within one year, we will freely provide them or maintain them for you. After one year, if you need to change parts, we will kindly provide you with the best price or maintain it in your site. Whenever you have technical question in using it, we will freely do our best to support you.

Guarantee of Quality:

The manufacturer shall guarantee the goods are made of manufacturer’s best materials, with first class workmanship, brand new, unused and correspond in all respects with the quality, specification and performance as stipulated in this contract. Quality guarantee period is within 12 months from b/l date.

The manufacturer would repair the contracted machines free of charge during the quality guarantee period. If the break- down can be due to the improper use or other reasons by the buyer, the manufacturer will collect repair parts cost.

Installation And Debugging:

The seller should dispatch his engineers to instruct the installation and debugging. Cost would be bear on buyer’s side (round way flight tickets, accommodation fees in buyer country). The buyer should provide his site assistance for the installation and debugging.